E2005 Anti-theft Elastic Rail Clip
Background of E2005 Anti-theft Elastic Rail Clip
Elastic rail clips are key components of railway track structures. They are used to fix rails to sleepers or baseplates, offering stable clamping force to resist train loads, buffer vibration and adjust track geometry. At present, many developing countries around the world still have incomplete railway systems, including Pakistan, Bangladesh, Zimbabwe, etc. They have small-scale rail networks and lack complete basic railway supporting facilities. There are no safety fences alongside the tracks, so elastic rail clips are often stolen. This seriously threatens safe train travel and causes huge economic losses, which makes anti-theft rail clips highly essential. Below is our railway partner in Zimbabwe. The shot captures their internal rail siding serving the Spindale manufacturing plant of National Foods Ltd.
E2005 Anti-theft Elastic Rail Clip
We specialize in E2005 anti-theft E-type elastic rail clips, and each clip consists of three parts: a toe end, heel end and middle leg. There is an outward protruding buckle at the bottom of the heel end. It can lock tightly into the horizontal limiting groove on the outside of the matching cast iron base. Only special tools are needed for installation and removal, so the entire fastening system can effectively stop clip theft. Therefore, it delivers consistent track stability and slashes your railway maintenance expenses. We can provide customized rail clip production according to your requirements or technical drawings. If you have any needs, please feel free to contact us.
E2005 Anti-theft Rail Clip Specification
Product: E2005 Anti-theft Elastic Rail Clip
Hardness Requirement: HRC 44–48
Application: Railway Track Fastener System
Raw Material Info:
Material: 60Si2Mn Spring Steel Round Bar
Diameter: 20 mm
Delivery Condition of Raw Bar: As Rolled
Standard Adopted: HGJX-23-174
E2005 Anti-theft Elastic Rail Clip Drawing
Chemical Composition of Raw Material for E2005 Anti-theft Rail Clip (Unit: %)
| Element | C (Carbon) | Si (Silicon) | Mn (Manganese) | P (Phosphorus) | S (Sulfur) | Cr (Chromium) | Cu (Copper) |
|---|---|---|---|---|---|---|---|
| Content | 0.57 | 1.78 | 0.78 | 0.012 | 0.004 | 0.05 | 0.02 |
Mechanical Properties of 60Si2Mn Raw Bar for E2005 Anti-theft Rail Clip
| Decarburization (%) | Yield Strength (ReL, MPa) | Tensile Strength (Rm, MPa) | Elongation (A, %) | Reduction of Area (Z, %) | Hot Rolled Hardness (HB) |
|---|---|---|---|---|---|
| 1.2 / 1.2 | 1422 / 1430 | 1618 / 1629 | 6.5 / 6.5 | 39.0 / 40.0 | 285 / 282 |
Our E2005 Anti-theft Elastic Rail Clip Main Features
1. Anti-theft buckle design:
There is an outer buckle on the heel of our E2005 anti-theft rail clip that locks tightly with the supporting base. Special tools are required for installation and removal, which can physically prevent theft.
2. Standard three-part E-type design:
Our E2005 anti-theft rail clip consists of a toe end, heel end and middle leg. The mature mechanical structure delivers stable clamping elasticity. It fits most standard railway sleeper bases and is easy to install and replace.
3. Premium raw materials:
Our E2005 anti-theft rail clip is made of 60Si2Mn hot-rolled spring steel in strict accordance with HGJX-23-174 standard. Every product passes a full range of physical and chemical tests. The finished clip reaches a hardness of HRC44–48, offering excellent fatigue resistance and fracture resistance.
Our E2005 Anti-theft Elastic Rail Clip Advantages
1. Puts an end to rail clip theft：
Our E2005 anti-theft rail clip is customized for overseas railway lines without protective safety fences. It prevents rail loosening and track deformation from missing clips, eliminates potential safety risks during train operation, and puts an end to rail clip theft issues.
2. Cost-effective, long-lasting and maintenance-free:
Premium spring steel of our E2005 anti-theft rail clip delivers sustained elasticity with excellent wear and aging resistance. Only minimal routine checks and replacements are needed after track installation, drastically cutting labor and material expenses.
3.Wide Compatibility:
Our E2005 anti-theft rail clip fits standard cast iron rail bases directly without extensive modifications to your existing fastener systems and is suitable for both passenger and freight tracks.
E2005 Anti-theft Elastic Rail Clip Inspection
1. Macrostructure and Microstructure Inspection of Spring Steel Material for Elastic Rail Clips
We conduct acid etching macrostructure tests on steel bars to detect macroscopic defects such as internal porosity and segregation, and adopt high-magnification metallographic examinations to evaluate inclusion ratings. We strictly control the internal cleanliness and casting & rolling quality of the steel, ensuring all raw materials for elastic rail clips pass inspection and comply with relevant standards.
| Scattered Porosity | Central Porosity | Ingot Shape Segregate | A (Heavy) | A (Thin) | B (Heavy) | B (Thin) | C (Heavy) | C (Thin) | D (Heavy) | D (Thin) | Grain Size |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 1.0/1.0 | 1.0/1.0 | 0.0/0.0 | 1.0/0.5 | 1.0/1.0 | 0.5/0.0 | 0.0/0.0 | 0.0/0.0 | 0.0/0.0 | 1.0/1.0 | 1.0/1.0 | 6.0 |
2. Our Qualified E2005 Anti-theft Elastic Rail Clip Hardness Inspection
To ensure stable elasticity and service life of E2005 anti-theft elastic rail clips, multi-point Rockwell hardness detection is implemented on each finished product. Hardness test points cover the core functional areas of the clip. All our samples pass hardness inspection with qualified average HRC values, ensuring stable elasticity and wear resistance for track installation.
Our Elastic Rail Clip Overseas Railway Cases
As a dedicated manufacturer of railway elastic rail clips, we have gained wide popularity in international markets with consistent premium quality and favorable pricing. We have successfully delivered E-type rail clips for key railway construction projects across Myanmar and Namibia, DE clips for Ukraine, and SKL14 clips for Kazakhstan Copper Company, etc. Detailed purchasing parameters such as unit price and total quantity for the Yangon Railway Project in Myanmar are presented in the following table. Do not hesitate to get in touch with our team if you have any procurement plans.
Our Elastic Rail Clip Exported for Myanmar Railway Construction Project
| DESCRIPTION | UNIT PRICE (USD) | Q'TY (PCS) | AMOUNT (USD) |
|---|---|---|---|
| Elastic Rail Clips... | 2 | 1,200,000 | 1,020,000.00 |
| TOTAL AMOUNT | — | 1,200,000 | 1,020,000.00 |
| In Words (Full Amount) | CIF Yangon, United State Dollar One Million Twenty Thousand only. |
We Are A Specialized Elastic Rail Clip Manufacturer
We specialize in manufacturing all types of rail spring clips, and we have multiple automated production lines for elastic rail clips. Meanwhile, we independently develop tailor-made forming dies for elastic rail clips in various specifications. Our daily production capacity reaches 30,000 pieces. Please get in touch with us for all purchasing inquiries.
And we have supplied over 10 million rail spring clips to international clients. Our major overseas projects cover the Laos section of the China-Laos Railway, anti-theft E clips for Myanmar railways, DE clips for Ukraine, and SKL14 clips for Kazakhstan Copper Company. Please feel free to contact us if you have any requirements.
Certificate
We conduct thorough quality inspection across all production stages for elastic rail clips, with full testing of raw material composition, metallurgical structure, hardness and finished clip geometric dimensions. And all our railway products are approved by official CRCC railway certification. We can provide complete test reports of raw materials and finished geometric dimensions for every batch, so you can fully trust the quality of our rail clips for your railway projects. Please feel free to contact us for further details.
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